Steel pallet racks of black carbon dioxide cylinders stencilled CARBON DIOXIDE standing in a plant yard

Gases

Carbon dioxide gas to IS 307, filled by weight for welding and process use

Carbon dioxide is the cheapest usable shielding gas for MIG welding on steel. KIGL supplies CO₂ to IS 307 in cylinders, filled by weight rather than pressure because CO₂ is stored as a liquid under its own vapour pressure. Grade 1 is 99.7 % minimum.

By Mithillessh Garg, Director (Gas Supply)

₹35 – ₹50 per kg Indicative. Your quotation is the figure that counts — price moves with quantity, cylinder size, contract term and delivery.

IS 307
Specification
≥99.7 % CO₂
Purity, industrial
Black body with white band
Cylinder colour
IS 3078
Valve standard
UN 1013
UN number

What makes CO₂ different from the other cylinder gases

Two things, and both catch people out.

It is stored as a liquid. Carbon dioxide liquefies under modest pressure at ambient temperature, so a CO₂ cylinder contains liquid with vapour above it — not compressed gas. That is why cylinders are filled and sold by weight, and why the pressure gauge is nearly useless as a contents indicator: it reads vapour pressure, which stays flat while any liquid remains and then collapses.

It is genuinely toxic, not merely asphyxiating. Nitrogen and argon kill by displacing oxygen. CO₂ interferes with respiration directly, at concentrations far below those needed to displace oxygen. It is also about 1.5 times heavier than air, so it pools and stays pooled.

KIGL supplies CO₂ to IS 307, with valves to IS 3078.

Carbon dioxide applications in industry

MIG welding

The cheapest usable shielding gas for carbon steel, with deep penetration. Harsher arc and more spatter than an argon-CO₂ mixture — a genuine cost-versus-finish trade-off.

Beverage carbonation and food processing

Soft drinks, beer, sparkling water, dispense systems and modified atmosphere packaging. These need a gas qualified for food contact, which is a different question from the chemical grade — see below before ordering.

Water treatment

pH control, as a safer alternative to mineral acids in municipal and industrial treatment.

Greenhouse enrichment

Raising CO₂ concentration to increase crop yield under controlled conditions.

Fire suppression

In fixed systems, where its inerting property and lack of residue suit electrical and machinery risks.

Large cylinder storage hall filled with rows of red and blue gas cylinders under a steel roof

Cylinder storage hall, stock segregated by gas as the standards require

Guwahati works · agent network

The problem specific to Indian summers

Carbon dioxide has a critical temperature of 31.0 °C. Above that, no liquid phase can exist at any pressure — the contents become a single supercritical phase, and cylinder pressure then rises steeply with further heating.

Thirty-one degrees is not an unusual temperature in Guwahati or Kolkata. A cylinder standing in direct sun on a summer afternoon will pass it comfortably.

Practical consequences: store CO₂ in shade, never let cylinders get hot, and be aware that a cylinder which felt normal in the morning can be at substantially higher pressure by mid-afternoon. Most CO₂ guidance is written for temperate climates and glosses over this. Here it is a routine operating condition, not an edge case.

The two practical problems

Regulator freezing. Drawing CO₂ fast boils liquid inside the cylinder, and boiling absorbs heat — enough to ice up the regulator and choke the flow. Common on heavy MIG work. Fix it with a lower withdrawal rate, a bigger cylinder, a manifolded pair, or a heated regulator.

Knowing how much is left. Weigh the cylinder and subtract the tare weight stamped on the shoulder. The pressure gauge will read normal right up until the cylinder is nearly empty, which is how a shift loses an hour mid-weld.

Safe handling

CO₂ fatalities happen in cellars, brewery basements, dispense rooms, pits and tank bottoms, because the gas is heavy, invisible and odourless, and it stays where it settles.

Safety — the one people underestimate

  • Ventilate at low level, since CO₂ collects at floor level rather than rising.
  • Treat any cellar or pit with CO₂ storage as a confined space, with monitoring before entry.
  • Fit fixed CO₂ monitoring where cylinders are stored in occupied basements — this is standard practice in the beverage trade for good reason.
  • Never enter a space to rescue someone without breathing apparatus. Rescuers are routinely the second casualty.

Full detail is in the carbon dioxide safety data sheet.

Grades

Grade 1 — reagent and welding, at ≥ 99.7 % CO₂. This is the grade IS 307 specifies for welding, and it is the drier of the two: moisture is capped at 0.001 % by volume, a hundred times tighter than Grade 2, because moisture in a shielding gas ruins the weld.

Grade 2 — beverages, fire extinguishers, refrigeration and general commercial, at ≥ 99.9 % CO₂. Higher assay, because a beverage gas must taste of nothing, but a looser moisture limit of 0.1 %.

Neither grade is simply "better" than the other — they are specified for different jobs, and asking for "the purer one" without saying what it is for is how the wrong gas gets ordered.

Before ordering carbon dioxide for food or beverage use

Two requirements have to be met and only one of them is a purity figure.

The chemical grade. IS 307 : 2024 cl 3 names Grade 2, at ≥99.9 % CO₂, as the grade for beverages, fire extinguishers, refrigeration and general commercial use.

The food-safety regime. Food and beverage contact in India engages FSSAI, and beverage carbon dioxide is normally held to ISBT or EIGA beverage-grade specifications on top of the chemical standard. That covers the source of the gas, how it is handled, cylinder history and the documentation that travels with it.

A gas can meet Grade 2 on assay and still not be qualified for food contact. So state the application before ordering, and KIGL will confirm what it can supply against that specification rather than let a purity number stand in for a certification. Industrial-grade CO₂ must never be used for anything entering the food chain, whatever its assay.

Carbon dioxide cylinder sizes and supply across India

Cylinders from Guwahati, and through a network of agents, filled by weight, with exchange and refill programmes.

Why KIGL

Why buy carbon dioxide from KIGL

Filling under PESO licence since 1947, with four generations of the same family answering for it. Carbon dioxide is the cylinder most often confused with oxygen on a busy site, because under IS 4379 both carry a black body and only a white neck band separates them. KIGL paints, stamps and labels to the standard, and recommends checking the stamping rather than trusting the paint.

Specification

Carbon dioxide gas — full specification

PropertyValueBasis
Specification IS 307 Bureau of Indian Standards
Purity, industrial ≥99.7 % CO₂ — IS 307 Grade 1 IS 307 : 2024, Table 1
Cylinder colour Black body, white band IS 4379
Valve standard IS 3078 Bureau of Indian Standards
UN number UN 1013 ADR 2025
Cylinder contents measured by Weight, not pressure Physical property of liquefied CO₂
Chemical formula CO₂ —
Purity, industrial grade ≥99.7 % (IS 307 Grade 1 — reagent and welding) IS 307 : 2024, Table 1
Purity, Grade 2 ≥99.9 % (beverages, fire extinguishers, refrigeration, general commercial) IS 307 : 2024, Table 1 and cl 3
State in cylinder Liquid under its own vapour pressure —
Relative vapour density (air = 1) ≈1.52 — significantly heavier than air Calculated from molar mass, NIST Chemistry WebBook
Sublimation point −78.5 °C at atmospheric pressure NIST Chemistry WebBook
KIGL carbon dioxide gas cylinder
Carbon dioxide gas cylinder — filled to IS 307

Documents

Carbon dioxide gas — safety and technical documentation

Questions

Carbon dioxide gas — frequently asked questions

Why does my CO₂ cylinder pressure gauge stay the same until it suddenly drops?

Because CO₂ is stored as a liquid. The gauge reads the vapour pressure above that liquid, which stays constant while any liquid remains, then falls away rapidly once the last of it has boiled off. **Weigh the cylinder** against the stamped tare weight to know what is left — the gauge will not tell you until it is nearly too late.

Why does the regulator freeze up during heavy MIG welding?

Withdrawing CO₂ quickly boils liquid inside the cylinder, and that absorbs a lot of heat. The regulator can drop below freezing and ice up, restricting flow. Reduce the withdrawal rate, use a larger cylinder, use a manifolded pair, or fit a heated regulator for sustained heavy use.

Does KIGL supply food or beverage grade carbon dioxide?

Ask KIGL before ordering for anything entering the food chain, and it will state plainly what can be supplied against the specification. Two separate things have to line up and they are often confused. IS 307 : 2024 is a chemical specification, and its Grade 2 at ≥99.9 % is the grade the standard names for beverages, fire extinguishers, refrigeration and general commercial use. Food and beverage contact in India additionally engages FSSAI, and beverage carbon dioxide is normally held to ISBT or EIGA beverage specifications on top of the chemical grade. A purity figure alone does not make a gas food grade.

Can I use industrial CO₂ for carbonation?

No. Industrial-grade carbon dioxide must never be used for carbonation or any food contact, whatever the purity figure on the certificate says. What separates a food gas from an industrial one is the control regime around it — the source, the handling, the cylinder history and the documentation — not the assay.

Can CO₂ be used alone for MIG welding?

Yes, and it is the cheapest option for carbon steel with good penetration. The trade-off is a harsher arc and more spatter than an argon-CO₂ mixture. Most fabricators using pure CO₂ do so on cost; most who switch to a mixture do so for weld appearance and reduced cleanup.

Is carbon dioxide dangerous? It is in the air already.

Yes, and more dangerous than most people assume. Unlike nitrogen or argon, CO₂ is **toxic as well as asphyxiating** — it interferes with respiration directly at concentrations well below those needed to displace oxygen. It is also half again as heavy as air, so it pools in cellars, pits and tank bottoms. Breweries and beverage plants are where CO₂ fatalities happen.

Do you supply dry ice?

Not currently. KIGL supplies CO₂ in cylinders. Where dry ice is needed, KIGL will refer the enquiry to a supplier that provides it rather than take the order.

References

  1. Bureau of Indian Standards. (2021). Identification of the contents of industrial gas cylinders (IS 4379:2021, Second Revision).
  2. Bureau of Indian Standards. (2024). Carbon dioxide — Specification (IS 307:2024, Third Revision).
  3. Linstrom, P. J., & Mallard, W. G. (Eds.). (n.d.). NIST Chemistry WebBook (NIST Standard Reference Database 69). National Institute of Standards and Technology.

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